Job Description

Designation:

Assistant Engineer

Updated:

February 21, 2025

Location:

Maharashtra, India

Organization:

Metals

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Shift Management & Coordination

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Manpower Planning

: Manage shift manpower to ensure adequate staffing levels to meet production demands.
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Production Planning Coordination

: Work closely with the planning department to understand the next two days' casting production plan.
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Sequencing Production

: Ensure efficient sequencing of the production plan to meet daily production targets.
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Hot Metal Coordination

: Coordinate with the recycling plant for hot metal supply to meet the production plan for the day.

Safety & Quality Assurance

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Tool Box Talks (TBT)

: Conduct TBTs with team members, specifically focusing on molten metal handling and quality control practices.
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Safety Protocols

: Ensure strict adherence to PTW (Permit to Work) and LOTOTO (Lockout/Tagout) systems.
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JSA Reviews

: Conduct and review Job Safety Analyses (JSA) for each activity on the shop floor.
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Cultural Maintenance

: Foster a safe and efficient working culture by addressing issues immediately and maintaining a focus on safety and teamwork.

Maintenance & Troubleshooting

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Breakdown Management

: Take direct responsibility for resolving any breakdowns (electrical and mechanical) with the help of shift team members.
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Melter/Holder Furnace

: Oversee burner-related breakdowns and adjustments (e.g., second-stage, first-stage, exhaust, pilot).
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Spare Parts Management

: Monitor and manage spare parts inventory, including cyclic valves, Janatic valves, couplings, butterfly valves, and related tools.

Spectrometer Operations

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Chemical Analysis

: Operate the spectrometer for alloy chemical analysis and maintain standardization for CRM samples.
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Spectrometer Lathe Machine

: Supervise operations and maintenance of the spectrometer lathe machine, including tool inventory and AMC (Annual Maintenance Contract) support.
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Gas Cylinder Management

: Monitor and manage Argon gas cylinder inventory for spectrometer operations.

Inventory & Consumables Management

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Consumables Tracking

: Maintain daily operational consumable stock and ensure timely reporting.
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Media Ball Management

: Supervise media ball replacement, cleaning, and inventory control. Ensure effective use and maintenance of media case jali and casting boxes.
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Spare Parts Inventory

: Oversee spare parts such as valves, coupling components, and burner assemblies, ensuring they are stocked and available for quick use.

Data Entry & Reporting

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Shift Log Writing

: Maintain accurate shift logs and report any incidents or anomalies during the shift.
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Data Entry

: Enter production and maintenance data into the Level2 and Oracle systems, ensuring accurate records of shift performance, production output, and maintenance activities.
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OT Reporting

: Track daily overtime (OT) and report findings. Work to identify ways to reduce OT costs and improve shift efficiency.

Training & Development

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Departmental Training

: Lead and facilitate departmental training sessions to ensure all team members are well-prepared and equipped with necessary skills.
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Oracle System Entry

: Ensure accurate entry of training activities and records into the Oracle system.
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Mock Drills

: Organize and participate in regular mock drills for emergency preparedness.

General Operations

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Mold Maintenance

: Supervise daily mold maintenance activities to ensure all molds are in proper working condition.
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Casual Labor Utilization

: Ensure 100% utilization of casual labor for condition improvement and 5S implementation in remelt areas.
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Cycle Time Monitoring

: Monitor and report on melter cycle time to ensure efficient operation and process optimization.

External Coordination & Purchases

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MSO Preparation

: Prepare MSOs (Material Shipping Orders) for any equipment that needs to be sent outside the plant.
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Purchase Requests

: Handle purchase requests through the Ekaayan system and coordinate necessary approvals.
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Material Issuance

: Issue material slips for required items and ensure proper documentation through the Ekaayan system.

Other Responsibilities

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Shutdown Participation

: Participate in monthly PM (Preventive Maintenance) schedules and yearly plant shutdowns.

Work Permit System

: Oversee the gate entry process for new contract personnel and ensure they follow the work permit procedure.

Qualifications:

Diploma in electrical eng

Minimum Experience Level:

3-10 Years

Report to:

Manager