Job Description

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Key Result Areas / Accountabilities

Supporting Actions

Operational Management: Operation and optimization of VRM/coal mill as to achieve the targeted production and Power.

1.Continuously check operation and quality parameters of equipment\xe2\x80\x99s and Identify abnormalities if any Inform SH Process & QC and concerned departments for corrective actions

2. Implementation of daily activities as per production planning

3. Atomize and track VRM/coal mill circuit to avoid idle running of equipment

4. Why-why & PM analysis for process break downs and take corrective measures.

5. Daily Trends review and checklist execution Record day wise production and Power Consumption and prepare comparative data for study/analysis.

6. Monitoring of power consumption and take corrective action to reduce power consumption.

7. Ensure grade wise production as per requirement and correct changeover of circuit ensuring product quality.

8. Cross checking of cement blaine whenever it comes abnormal.

9.Planning and monitor smooth changeover of cement grade as per requirement

10. Monitor and ensure timely replacement of grinding media make-up charge

11. Regular follow up with QC team to ensure the quality of finished product.

12. Regular coordinating with shift in charges of other sections for plant operations.

13. Assisting SH P&QC in day to day operation activities to ensure smooth operation to meet the company target with proper coordination with respective departments.

Cost Control: Process expenses to

operate in budgeted norms and

implementation of improvement

actions for cost optimization.

1.Evolve schemes resulting in reduction and power cost.

2. Monitor idle running of equipment and take corrective action.

3. Ensure running of power saving equipment to optimize and reduce power consumption.

4. Timely entry of reports / records in SAP

Continuous improvement & Process Maintenance Jobs:

Identify areas for improvements,

conduct focused studies, and

execution of proposals on

modifications /improvements for

Productivity Improvement.

1.Assist in data collection, analysis of data and implement corrective action based on action plan.

2. Analysis of data and feasibility study (Cost benefit analysis) by application of PM analysis.

3.Process flow measurement and parameter cross check if found abnormal.

4.Identification of source of leakage and ensure corrective action.

System Management
(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)

-To implement improvement project to reduce repetitive problems/breakdown or losses.
-Timely submission of Kaizen/ suggestion on system
-Developing and sustaining Model area in respective sections
-To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
-Implementation of critical spares & consumable SOP without any defilement
- Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.

Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives

Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
Educating team about \xe2\x80\x9cI know my job\xe2\x80\x9d, \xe2\x80\x9cI know the hazards associated with my job and I applied control measures\xe2\x80\x9d & \xe2\x80\x9cI escalate to my senior\xe2\x80\x9d among manpower deployed in sections/department manpower including peer, WB & CL manpower
Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
Active participation in safety training, safety sub committees, standard champions meeting and any safety event
Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action
Adhering of all safety precautions on the site and off the site
Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.

Aditya Birla Group