Provide technical inputs to estimation & PMG during job enquiry stage.
Study of Customer specifications & drawings; Provide related welding and metallurgy related inputs to design, NDT, PMG & QC.
Provide inputs of weld edge preparation, welding process selection etc to design during drawing preparation stage.
Welding consumable estimation & procurement for projects after receipt of manufacturing drawings.
Inputs to PMG for requirement of material for PQR, Welding development mockups, welder qualification coupons etc.
Preparation of project specific welding procedures viz., General Welding Procedure, Welding Repair Procedures, Post weld heat treatment procedures etc
Preparation of Weld Procedure Specification (WPS), Shop weld plan & Test Plan. Preparation of test plan in PLM and approval from customer for SUP special projects.
Qualification of new PQRs.
Welder Training & Qualification
Provide disposition and technical inputs wherever necessary for NCR & DCR.
Troubleshooting of welding and metallurgy related issues in shop floor as well as vendors place
Preparation and issue of Shop weld repair plan.
Proactive shop rounds, providing technical support and guidance to production center.
Training to shop & yard supervisors, welders & shop store supervisor for project specific requirement.
Monitoring of welding consumable usage.
Review and approval of Weld consumable data (WCD) in PLM.
Inputs to PMG for requirement of material for PQR, Welding mockups for heat treatment if any
Preparation of heat treatment procedure
Approval of HTR
Input for arrangement of thermocouple for respective HTR.
Execution of heat treatment (if any) in welding procedure qualification or welding mockups
Metallurgical analysis of failure in welding, base metal during fabrication.