Job Description

Group Company ACG Pharmapack Pvt. Ltd. Primary Responsibilities Strategic and planning Optimize cost by enhancing performance through various controls such as reduction in manufacturing cycle time, machine capacity utilization, wastage reduction etc. and achieve the budgeted OTDIF targets. Ensure resolution of customer complaints with a special focus on repeated complaints through Customer complaint analysis, development, and implementation of Root cause analysis. Core Functional Core Ensure review of slitting load and machine wise planning on daily basis and to align schedules production plan. Ensure that downtimes are below budget by implementing Preventive & planned maintenance. Ensure job setting wastages are monitored and actions put in place to minimise the waste. Implement the Autonomous maintenance Schedule to ensure optimum machine health during operation. Ensure daily productivity as per the production plan and setup controls to avoid excess and short production Resolve customer issues as and when required. Ensure compliance of statutory and regulatory requirements including cGMP Ensure necessary Troubleshooting of the process to find sustainable solution to process and quality deviations during production. Ensure OTDIF (on-time delivery in full), FTR (first time right) and DOH (days on hand inventory) matrices are achieved. Calculate OEE of the equipment, loss analysis and develop and implement suitable action plans for Improvement of OEE(Kaizen Change Model, Daily Kaizen Model, Other tools of Operational Excellence) Internal Processes Ensure monthly preparation & circulation of production MIS (volume, recovery, WIP, ageing, power & fuel cost, OEE and Loss analysis) Coordinate with Planning team for planning & execution of the production plan. Implement Safety and Health measures as per laid down procedure. Support the Manufacturing head in preparing the annual budget/ resource planning and monitoring of performance against budget and circulate to the stakeholders. Develop and implement appropriate reporting and recording system of the production process to eliminate factors for deviation. Maintain record of consumable and major repair expenses and monitor and control as per approved budgets. Develop and implement appropriate reporting and recording system of the production process to eliminate factors for deviation. People development Ensure on-the-job and off-the-job training to all the associates in their related area of operation. Create skill matrix & implement plan for multi skilling Ensure team engagement & motivation thru various engagement initiatives Key Result Areas COPQ(Cost of Poor Quality) Process Wastage/Product wastage OTDIF(Ontime delivery in full) / FTR(First time right) / DOH(Day\'s on Hand inventory) Cost control/Gross margin improvements Customer complaints Safety/OSHAS/cGMP Productivity OEE/ Loss analysis and action plan for continual improvement Employee Engagement/Accountability Index Key Interfaces Internal Interfaces Supply chain Management Quality Safety Engineering & Projects HR & Admin Finance Sales & BD External Interfaces Suppliers & Vendors Customers Certification bodies

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