Job Description

Purpose of the RoleManufacturing (Engine Assembly & Testing ),PVBU - Ahmedabad - Responsible for Manufacturing of Engine Assembly & Testing, Develop Delivery & Productivity action plan and its implementation ,Loss Analysis, Process issue on line, DWM management with Strong Analytical skill and vigil on Safety and quality of line.Job ResponsibilityIndependently manage Activity for Mfg activities for Engine Assembly & Engine TestingEngine Assembly & Engine Testing DPR, OEE, Loss Report and Action PlanAdherence to Daily Production PlanProcess Issues / Quality issues Resolution related to NCIEngine defect identification and root cause analysisNew model Line set up , line setup and ramp upCapacity improvements through debottlenecking and improvementsRejection system-implementation of zero rejection conceptRevenue cost reduction -initiatives for implementation and practice Improvement idea generation and implementationInteraction with all support functions and concern resolution with the help of CFTGenerate Safety working cultureDevelop improvement cultureKnowledge of quality systems and adherenceImplementation of TPM in MachiningDriving cost reduction, Power cost Reduction & productivity improvement projectsSafe operation of MachineriesCoordinate with line management on a regular basisImmediate & quick actions on Layer Audit points & SLA pointsEnhance the skill level of team members by conducting technical training / on job trainingDepartmental MIS preparationRoutine reports preparationStakeholder Profiles & Nature of InteractionsInternal:People Management / IR issue handling / conflict Management. Intra-Departmental-Review progress. Review quality issues and cost escalations.External:Suppliers Understand new technology roadmap. Review development progress. Critical issue management. Understand Systems and dependencies.Service Providers Engage for new competency and capacity extension. Review technology and progress.Desired Candidate ProfileMinimum education qualification: B.E. / B. Tech. (Mechanical / Automobile)Minimum experience requirement: 5-10 yearsWorking knowledge requirement:Engine Assly & testing Manufacturing process.Hands On Exposure on Pari Conveyor Systems, ADT cold test benches, FEV Hot test beds, ASRS/AMR Technologies, Apriso Digitization System, BOSCH DC tools & MSNRs,Sealant Dispensing Systems, Vision Systems, Robots, Siemens Based Control Systems.Exposure to Engine Systems Like Crank Case, Head, Crank Shaft, Cooling Systems, Oil Circuits, Combustion Systems, Fuel Systems, EMS Systems Etc.Quality Tools and its application like CMM, QDAS, Data monitoring and analysis , Problem solving tools & techniques such as - Cause- Effect, Control charts, Pareto analysis , Kaizen, QFD , Six Sigma, SPC, MSA ,PFD, Control Plan, WIS, PFMEA,TQM,DWM Etc.People Management / IR issue handling / conflict ManagementMOST understanding, Line Balancing and Work content reductionTPM Principles and applicationIATF 16949 & Quality systemsDupont Safety Standards, HIRA, Safe Work Zone, AIA Preparation & Analysis.Skills & CompetenciesTo be comfortable to own higher responsibility with the ever-evolving industry dynamics and be receptive to changeTo be ready to work in very lean set up and drive a young team delivering aspirational targets everydayNeed to have a leaders mindset -Ability to motivate the team, Learn from team and lead the team, innovative thinking, communication skills and customer approachDifferentiating quality mindset is the key aspect. Need to have strong commitment to doing the best job at every step to deliver the highest quality of products from linesPossessing mindset to actively participate and contribute taking end to end ownership. Compliance with standards, identification of issues, implementing solutions, continuous improvement and create strong quality culture

Tata Motors