Job Description

JD Refractory Engineer Job Accountabilities Carry Out regular reliability survey for monitoring health of Refractory Lining. Carry out Inspection of Refractory lining during shut down and release Observations and Recommendations Monitor all Day to day Refractory activities and to ensure that the job is in compliance to the standards, specifications and procedures. Ensure close monitoring on quality check points and safety aspect along with timely completion Prepare MIS on summary of Refractory activities. Monitor and review of contractors efforts, check resources as required and make recommendations as necessary. Turn around Management Publishing Technical Procedures relevant to Refractory Inspection & Maintenance - SMPs/SIPs Review of Technical Offers submitted by Vendors for supply of various Refractory Materials. Creating Database for Historical Information. Ensure compliance with MIQA requirements. Ensure adherence to the heat-up & dry out schedule for a particular equipment. Coordinate with outside agency during shutdown. Estimate Resource requirement. Coordination with Contract cell & Contractor for mobilization visual inspection of Refractories upon receipt of materials at Stores Participate in reliability studies as identified. Ensure proper data entry in SAP-PM to adhere to its compliance. Ensure proper execution & adherence to the schedule. Compliance to standards, procedures and best practices during job execution. Ensure thermography analysis of the critical equipment in periodic manner. Ensure availability of quality manpower regularly & also during shutdown activities. Extend support to O & M during commissioning / plant start-up. Failure analysis of refractory lining. Safe Execution of Refractory jobs during shutdown. Review Maintenance MIS and ensure KPI targets are met. Learning and Mentoring Identify new area for knowledge enhancement. Identify training needs for subordinate & recommend training program for them. Conduct hands on learning about refractory application for the subordinates / Contractor supervisors. HSEF and other regulatory compliances Ensure strict compliance on applicable HSE procedures/ practices Monitor and audit compliance with applicable HSE procedures/ practices Track new regulations (local and international) and provide structured mechanism for compliance Data Management Critical Refractory lined equipment failure history & plan for improvement. Learning & development plan & record of team members. Regular monitoring of refractory material availability with special attention to critical spares. Extra Mural Activities Nominate participation in external events Deliver presentations / publications TECHNICAL KNOWLEDGE & SKILLS Carrying out Failure Analysis pertaining to Refractories Improve manpower productivity during maintenance & shutdown jobs. Reduction in Refractory consumption cost Optimization of Refractory inventory. Ensure increase of equipment reliability. Adherence to codes & standard. Adherence to best maintenance practices / Procedures / ITP Develop scope for use of advance refractory materials. Prioritization of jobs as per criticality & planning. PERSONAL CHARACTERISTICS & BEHAVIOURS Leadership skill & excellent communication skill Strong interpersonal skill. Excellent presentation skill. Good team player. Excellent analytical skill. Time management skill. Proactive & self-motivated Out of the box thinker. EDUCATIONAL QUALIFICATIONS Bachelors degree in Ceramic/Civil Engineering Candidate having API 936 Certification shall be preferred RELEVANT EXPERIENCE Min 2-8 years of maintenance experience in Refinery / Petrochemical plant

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