Operational Excellence Manager

Year    Pune, Maharashtra, India

Job Description

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Job descriptionSalary As per industry standard. Location - #Chakan Interested may share cv on hr@pack-time.com OR reach out on +91 2135 633912 Im #hiring.ROLE DESCRIPTION:Sr. Executive / Assistant Manager Operational excellence will help Mankind subsidiaries manufacturing sites to transform as Lean manufacturing site as per defined Mankind Operational Excellence framework. This profile will be responsible to drive continuous improvement culture with problem solving capability building of shop floor employees & closely assist Site Lead to drive the Opex programs. This profile will also ensure substantial business benefits in bottom line of P& L of the site. He will support Site Leads of associate companies in strategy deployment & change management.This profile will be mainly responsible to transform associate manufacturing sites located in Pan India into Lean Manufacturing site as per agreed Roadmap with program sponsors.Key responsibilities:
  • Responsible to lead the Operational Excellence transformation by working closely with the Site Leadership team to ensure sustained performance in all 5 dimensions of Mankind Opex pentagon SQDCP.
  • Monitoring of key manufacturing indicators like - Downtime, Productivity, quality issues, Yield, Conversion Cost, reliability issues, Custom Service Level, Drive Kaizen & other cultural engagement programs launched time to time, Finished Goods Process Lead time, etc on day to day basis and generate MIS / Presentations at given frequency.
  • Provide analytical inputs to Site Manufacturing & Quality teams on capacity utilization, costs and productivity.
  • Facilitates in devising & implementing measurement tool for monitoring performance with respect to the business plan & as per Mankind Operational Excellence Roadmap
  • Facilitates improving overall systems & process orientation across sites by monitoring changes through DMAIC / DMADV / A3 problem Solvings and RCAs of all failures.
  • Facilitates Capex / Opex approval process and monitors implementation of improvement projects.
  • Participates in plant level studies / projects / RCAs / Problem solving for productivity enhancement & process improvement time to time.
  • Facilitates all Manufacturing reviews chaired by Site Lead or Chief - Manufacturing.
  • Coordinates weekly / monthly review meetings and monitors closure of action items.
  • Monitors Manufacturing Excellence related initiatives (like YBs certification & Project mentoring, 5-S, RCAs, DMAIC, etc) in terms of implementation effectiveness across sites.
  • Conducting system & process audits for ensuring strict adherence to thesystems as per defined guidelines.
  • Facilitate manufacturing teams to analyse the data & bring technical, analytical capabilities in system by intruding various governance routines & drivers.
  • KEY DELIVERABLES:
  • \xc2\xb7 Prepare scope and business cases for more ambiguous or complex projects including cost and resource impacts\xc2\xb7 Facilitate problem solving cost optimization projects every year and develop certified six sigma belts at site\xc2\xb7 Facilitate Kaizen ( Continuous improvement journey of the site )\xc2\xb7 Achieve WCM status in 5 S / TPM & Six Sigma\xc2\xb7 Facilitate Digital transformations at different levels in factory\xc2\xb7 Support & facilitate site in Opex / Capex budgeting\xc2\xb7 Facilitate in making WOR ( Weekly operations Review ) and DOR ( Daily Operations Review ) more robust
  • KEY CUSTOMERS:
Internal Customers - Associate Manufacturing Plants / Projects & Purchase / Finance / Central Opex
External - OEMs & SuppliersREPORTING:(a) Role directly reports to - Opex Lead Subsidiaries(b) Positions that report into this role - NAKey Operational Specifications1. Cost savings @ 1% of Total turnover of the site2. Developing Yellow Belts @ rate of 10 per year & Green Belts 5 Per Year3. 100% Compliance on Opex Launch initiatives4. Kaizen implementation at rate of 1 kaizen per person / Month5. Improve CBN Score of the site by at least 5 Points year on year6. Operational Master Plan Adherence atleast 90%7. Trainer & Facilitator development at rate 80% as per plan8. 100% Coverage of factory population & factory area in 5S within one year9. 100% Adherence on WOR / DOR effectiveness10. Identify & Facilitate teams in Low Cost Automation Projects @ 5 Project / Year11. Yield opportunity loss to be optimized by 5% Year on YearJob Types: Full-time, PermanentPay: \xe2\x82\xb950,000.00 - \xe2\x82\xb960,000.00 per monthBenefits:
  • Commuter assistance
  • Food provided
  • Health insurance
  • Leave encashment
  • Life insurance
  • Paid sick time
  • Provident Fund
Schedule:
  • Day shift
Supplemental pay types:
  • Performance bonus
  • Yearly bonus
Experience:
  • total work: 1 year (Preferred)
Work Location: In personJob Type: Full-timePay: \xe2\x82\xb950,000.00 - \xe2\x82\xb960,000.00 per monthBenefits:
  • Commuter assistance
  • Food provided
  • Health insurance
  • Leave encashment
  • Life insurance
  • Paid sick time
  • Provident Fund
Schedule:
  • Day shift
Supplemental pay types:
  • Performance bonus
  • Yearly bonus
Experience:
  • total work: 1 year (Preferred)
Work Location: In person

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Job Detail

  • Job Id
    JD3333683
  • Industry
    Not mentioned
  • Total Positions
    1
  • Job Type:
    Full Time
  • Salary:
    Not mentioned
  • Employment Status
    Permanent
  • Job Location
    Pune, Maharashtra, India
  • Education
    Not mentioned
  • Experience
    Year