This position is responsible to lead production team of the concentrate manufacturing to produce safe & defect free concentrates.
Position is responsible to ensure uninterrupted supply of Concentrates & to ensure all KPIxe2x80x99s are established, met & improved continuously.
This position is responsible to implement an improvement-based culture on the line.
Position is also responsible for ensuring both the resources i.e. People & Equipment are utilized to the best of their capacities & capability building of new resources are in place whenever the need arises.
ResponsibilitiesResponsibilities:Manufacturing
Driving safety mindset to deliver Safe operations
Driving a culture of Zero safety incident mindset. Utilizing tools like Risk assessment for various operations activities to proactively address any impeding human / environmental risk
Driving operations in strict adherence to Manufacturing Instruction issued by R&D
Driving a Zero Quality Defect Mindset to deliver.
Adherence to Minimum Mandates and maintaining AIB readiness on regular basis by imbibing GMP as core operational value.
Creating & implementing action plans on Customer Complaints received from Various Bottlers to ensure Zero Repeat.
Driving Flexibility for manufacturing operations to meet high surging volumes in South East Asia market.
Help ramp up of new assets to deliver capex commitment
Initiate plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities, materials, and capital.
Timely review the installed capacities & draft the Infrastructural additions or modifications thus improving process efficiencies & Capacity additions in time.
Driving loss reduction initiatives through structured Yield Improvement processes and Productivity improvement initiatives
Co-ordinate with supply chain innovation team for the launch and manufacturing of new products as per timelines.
Raising Infrastructure requirements on 3 year rolling strat plan & execution of same to improve the productivities, efficiencies & meeting supply chain demands with surging volumes.
Coordinate maintenance including Predictive & break down to ensure smooth operations of manufacturing & no loss of time.
Coordinate & implement plant resource optimization activities ensuring lower usage of water, fuel & electricity hence serving the generations ahead.
Raw Material Stores
Managing the Raw Material stores, external raw material warehouse and Engineering stores
Conducting month end stock taking of Raw materials and OGS stock and drive recocillation process for any deviation
Maintain documents related to all inbound materials
Liase and maintain healthy relationship with third party partner for External warehouse
Strategically plan the storage requirement for Raw Materials for site and manage investment plan in advance
Manage cost of external warehouse as per AOP
Systems
Good SAP knowledge
Pivotal in driving all quality management, safety management and material management system for site .
Keeping live the inventory of Plant documentations, which includes MIxe2x80x99s, SOPs, Risk Assessments, Quality records etc.
Understanding process Capability of key equipment and plan for structured intervention
Driving Cycle count and Ware House Management module in SAP
Capability to converge on decision making on restricted and block stock along with stakeholders.
Key KPIs to be driven-
Production Plan Compliance
Line True Efficiency & Net Efficiency
Direct Labour Productivity
Operations Yield & Usage
Skill Matrix
New Product Introduction Compliance
WMS compliance
Physical Verification gap on monthly basis
Block Stock value and compliance to recovery plan
QualificationsQualifications:Education:Graduate in Engineering xe2x80x93 Chemical/Mechanical/Production EnggMBA with major in Operations will be an added advantage