Job Description

Job Role:

1. Lamp and Plastics parts development and evaluation



2. Failure analysis in Lamps and Plastic parts



Level



: SE/AM/DM



Education Qualification:

B.E./B.tech in Mechanical/Polymer



Diploma/CIPET in Polymer/Electrical Technology



Work experience:

B.E./B.tech : 3 to 5 years



Diploma/CIPET: 7 to 13 years



Job Responsibilities:

> Knowledge of manufacturing process of Lamps and Plastic molding parts.



> Lamps, Plastic part evaluation & failure analysis.



> Technical guidance to vendor for Electrical (Lamp/PCB etc),Plastic parts manufacturing process.



> Knowledge of Polymer Material Testing (Material Characterization / Mechanical Properties / Thermal Properties / Environmental properties etc.)



> Plastic , PCB , Wiring harness processing and material technical know how should be available.



> Part & Process evaluations preferable for new product development.



v Analysis of Part Quality issues & countermeasure planning.



v New product development activity planning



> Planning for zero defect production lines setup at Vendors.



> PFMEA and required actions planning with vendors.



> Advance Quality planning for new parts development.



Competency/Skills:

>knowledge of plastic , 2k molding manufacturing process and best practices in similar industry.



> Knowledge of Lamps and the principle of lamp working, Lamps manufacturing



> Expertise in checking fixture design & concept generation.



> Good understanding of raw material spec & usage areas.



> Analysis and root cause identification of Quality issues of plastic & Lamps parts.



> Practical application of Quality Control Tools, including theoretical background of SPC, Analytical tools and Six sigma.



> Working Knowledge of Tools / Dies & various inspection aids (gauges /Jigs / Fixtures / Test Rigs, Etc.).



>Clear & Good communication skills.



> Ability to work in lean, multi tasking environment.



> Ability to handle the product & situation independently.



Specific expertise for functional area:

>Should be well versed with various Lamps, their manufacturing process and their parts like Wire harness, PCB



> Should be well versed with various Plastic ( 2k , 3K ) manufacturing processes like Moulding, etc.



>Having experience in Automobile Industry



(4/2 wheeler / LCV ) & Electrical (Lamp /PCB ) , Plastic maker, Polymer Industries



> Knowledge about the checking fuxture concept



>Computer environment proficiency is essential for proper Documentation, presentation and its data retrieval. (MS office).



> Openness & positive attitude to work in team



> Good understanding of Failure /Root cause analysis