Position Description
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Business Division: Fine Chemicals - AgChem
Department: Operations
Location: Panoli/ Jambusar
Position Title: Dy.Plant Head
Level: Junior Management
Reporting To: Plant Head
Position Purpose
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The Dy.Plant Head is responsible for strict monitoring of targeted production as per business plan for plant, maintaining budgeted RMC, waste generation and various environmental norms. Strategic Responsibilities
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• Plan optimum use of available production facilities/circuits to ensure on time delivery of products
• Ensure effective utilization of manpower, utility, raw materials etc.
• Report to Plant Head on the status of Legal Compliance and apprise him of its implication on business
Operational Responsibilities
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• Ensure fulfilment of market/customer requirement by producing right quality of material as per business plan
• Manage the productivity by ensuring batch time cycle within the targeted time
• Ensure proper upkeep of-
+ Plant machineries and effective running of environmental measures
+ Pipe rack and pipeline in the vicinity of the plant so that there is proper flow of chemicals
• Drive measures required for maintaining various ISO-systems are in place as per schedule
• Monitor consistency in mass balance to deliver right yield and waste generation
• Provide assistance to Plant head for maintenance safe and efficient operations with respect to-
+ Unit operation of distillation, Filtration (ANF & CF), drying (RVD & Rotocone), screening, pulverizing, absorption and scrubbing
+ Properties, hazards and control measures associated with hazardous substances in the plant
+ Process safety and quality of respective products
• Impart proper knowledge about processes and hazards of unit process like chlorination, aminolysis, sulfonation, hydrogenation, catalytic reactions etc. to the team
• Manage and upkeep of Tank farm area
• Monitor the loading and unloading process for all the material related to plant
• Ensure proper recording and analysis of incident/accident/first-aid/near misses to minimize risk at shop floor
• Minimize off-spec generation and extra samples
• Optimize overtime generation by proper leave/shift planning
• Develop KPIs to measure the performance of Shift executives at Plant to ensure high productivity
Financial Responsibilities
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• Manage the RMC and waste generation as per budget
• Ensure achievement of cost saving initiatives to achieve targeted savings in stipulated time frame
People Responsibilities
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• Ensure safety & high productivity at the workplace
• Facilitate initiatives for training need identification and building requisite skills & competencies through systematic training & skill-upgradation initiatives for the team
• Actively drive, in conjunction with the Senior Management Team, the performance management process of the team
• Recognize & reward excellent performers & affirm key contributions of employees toward the achievement of goals & objectives of the team
• Inspire & motivate employees through demonstrated commitment to PI's values, vision & mission and active participation in various team engagement activities
Education Qualification
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B.E/B.Tech in Chemical Engineering Work Experience
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8-13 years of supervisory experience preferably in a Chemicals Manufacturing Plant Industry to be Hired from
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Agro-Pharma-Fine-Chemicals Functional Competencies
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• Ability to take responsibility to run chemical plant independently
• Ability to understand and solve the various kinds of production related problem
• Relevant experience and technical knowledge as per the role requirement
• Experience in managing Production at Chemical Plants
Interaction Complexity and Team Work
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Interaction
Frequency
Purpose of Interaction
Internal:Manufacturing Head
As required for the business
Discuss Plant requirements and share progress report on batches produced
External:Suppliers, Vendors
As required for the business
Discuss production requirements, resolve queries and escalations
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